Struggling to sort sticky, compacted landfill-aged waste? Is bulky waste crushing yielding low resource recovery? Are light materials incompletely separated from construction waste? We provide proven, targeted turnkey solutions for these challenges.
I. Scenario-Based Solutions
landfill-aged waste De-sticking and Quality Improvement Project
1. Challenges: High humus content, high moisture content, and easy equipment clogging.
2. Existing Solution Combination: “Hydraulic coarse crusher + multi-stage drum trommel screen (anti-sticking design) + intelligent air separator (humidity compensation system).”
3. Key Configurations: Multiple self-cleaning screen technologies, automatic airflow adjustment logic based on material moisture.
4. Results: In a certain existing landfill project, the impurity separation rate was ≥95%, and the purity of the humus produced met the standards for garden soil.
Bulky Waste “Crushing and Efficiency Enhancement” Project
1. Challenges: Elastic materials such as sofas and mattresses become entangled in the cutter shaft; metal inclusions damage the equipment.
2. Existing Solution Combination: “Dual-axis shearing coarse crushing + multi-stage magnetic separation + eddy current separation.”
3. Key Configuration Analysis: Anti-entanglement cutter box structure; metal detection-linked shutdown protection.
4. Results: At a bulky waste processing center in a certain city, the metal recovery rate increased by 40%, and the continuous equipment operating time increased by 2 times.
Construction Waste “Light Material Gold Mining” Project
1. Challenges: Mixed wood, plastic, and gypsum board; traditional screening yields low purity.
2. Existing Solution Combination: “Vibrating pre-screening + bouncing separation + high-pressure air separation (multi-stage air velocity module)”
3. Key Configuration Analysis: Adjustable bouncing bed angle design optimizes the trajectory for materials of different densities.
4. Results: In a construction waste resource recovery project, the purity of light material separation reached over 90%, allowing direct sales to recycled building material manufacturers.
II. Why Our Solution Eliminates the Need for Trial and Error?
1. Modular Process Library: Based on data accumulated from 200+ projects, equipment combinations, and parameters are pre-validated.
2. Rapid Adaptation Principle: Based on your material sample testing report, we provide a matching process flow diagram and equipment configuration list within 7 working days.
3. “Results-Oriented” Contract: We commit to resource-efficient output standards (e.g., metal purity, aggregate impurity content) and deliver upon meeting these standards.
III. Turnkey Complete Process
1. Diagnostic Phase: Free material testing and analysis + on-site operating condition assessment.
2. Design Phase: Provision of 3D production line layout diagram + capacity and return on investment (ROI) calculation table.
3. Delivery Phase: Installation and commissioning of all equipment + operator training.
4. Support Phase: Remote monitoring system integration + regular performance optimization reports.
IV. Client Testimonials and Data Witnessing
Case Study: Singapore Landfill-Aged Waste Recycling Project (Daily Processing Capacity: 600 tons)
Challenge: Over 60% of the material was sticky and wet, resulting in traditional screens clogging more than three times per week.
Solution: A customized module combining an anti-sticking drum screen and high-speed air separator was adopted, with intermittent vibration devices added to the screens.
Results: Six months of continuous operation without clogging; sales of recycled aggregate covered 65% of operating costs.
“Previously, consulting with several manufacturers required redesigns. Here, we directly adopted a similar scenario solution, shortening the commissioning cycle by 4 months.” — Singapore Project Manager.
The essence of waste management is ‘resource conversion efficiency’. We don’t simply copy generic equipment; we provide proven, directly implementable, scenario-based turnkey solutions.
To discuss your specific waste management requirements, email your material details to eve@guoxinmachinery.com. Our team will promptly review your information, respond within 24 hours, and provide you with relevant case studies and a customized configuration list tailored to your needs.