Processing HMS, UBC & ELV: Turn Bulk Scrap into Mill-Ready Feedstock
In the scrap metal business, purity equals price. Our 5-50 TPH recycling lines are built to shred and sort mixed metals into high-density commodities. By combining heavy-duty hammer mills with high-frequency eddy current separators, we help you extract 99% pure copper, aluminum, and steel that meets international smelting standards.
Process Intelligence: From Mixed Scrap to Mill-Ready Commodities
Our recycling lines utilize a multi-stage mechanical and sensor-based separation sequence:
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Primary Heavy-Duty Shredding: Utilizing high-torque, low-speed twin-shaft shredders to reduce bulky metal structures (cars, appliances) into manageable fragments.
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Vertical Hammer Milling: A critical stage for “cleaning” the metal. The high-speed impact removes paint, oil, and rust, while “balling” the steel to increase bulk density.
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Magnetic Recovery: High-intensity Over-belt Magnetic Separators extract 99.9% of ferrous steel from the shredder stream.
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Eddy Current Separation (ECS): The core of non-ferrous recovery. Our high-frequency ECS units eject aluminum, copper, and brass from the non-metallic residue.
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Stainless Steel Recovery: Optional Induction Sorters (Sensor-based) to identify and recover non-magnetic stainless steel.
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Dust & VOC Filtration: Heavy-duty cyclone dust collectors and activated carbon filters ensure compliance with regional industrial emission standards.
Technical Specifications
| System Model | Throughput (TPH) | Main Motor (kW) | Shredder Opening (mm) | Targeted Feedstock |
|---|---|---|---|---|
| MS-1200 | 5 - 10 | 110 - 160 | 1200 x 800 | Industrial Scrap, UBC |
| MS-2000 | 15 - 30 | 250 - 450 | 2000 x 1200 | ELV, White Goods, HMS |
| MS-Titan | 40 - 60 | 600 - 1000 | 2500 x 1800 | Large-scale Scrap Hubs |
Why Global Metal Recyclers Cooperates with Guoxin？
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Impact-Resistant Alloy Tooling: Our hammer mills and shredder blades are forged from specialized manganese steel and chrome-moly alloys, doubling the maintenance interval compared to standard carbon steel.
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Precision Non-Ferrous Recovery: We achieve up to 98% recovery rates for copper and aluminum, significantly higher than traditional manual sorting.
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Density Optimization: Our vertical milling process increases the bulk density of scrap, drastically reducing your logistics and shipping costs per ton.
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Safety First: Integrated explosion-suppression systems and automated fire-detection modules protect your facility from hazardous contaminants often hidden in scrap.
FAQ for Metal Recycling Investors
Q1: What is the purity of the recovered aluminum and copper?
A: With our multi-stage Eddy Current and Air Separation technology, you can achieve a non-ferrous purity of 97%-99%, making it ready for direct sale to refineries.
Q2: How does the system handle mixed End-of-Life Vehicles (ELV)?
A: For ELV, we recommend a pre-shredder to loosen the chassis, followed by a heavy hammer mill to separate plastics, glass, and metals. The system is designed to handle the heavy impact of engines and axles.
Q3: What is the lifespan of the shredder blades?
A: Depending on the material hardness, our high-alloy blades typically last 1,200 – 2,500 hours before requiring resurfacing or replacement. We also offer a quick-change rotor design for minimum downtime.
Global Impact: Real-World ROI
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Middle East Hub: A 30 TPH line processing construction scrap and industrial offcuts, achieving ROI within 14 months.
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Southeast Asia: An ELV (End-of-Life Vehicle) recycling center focusing on high-purity aluminum recovery from engine blocks and wheels.