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RDF Shredder Solution for High-Quality Fuel Production

RDF (Refuse Derived Fuel) production requires stable, uniform, and high-calorific fuel to ensure reliable downstream use in cement kilns, power plants, and industrial boilers.An...
                 
Description
Products Description

RDF (Refuse Derived Fuel) production requires stable, uniform, and high-calorific fuel to ensure reliable downstream use in cement kilns, power plants, and industrial boilers.
An RDF shredder solution is a core subsystem designed to process combustible waste into consistent RDF fuel with controlled particle size.

This page explains how RDF shredders work, how to select the right configuration, and what affects the investment cost.


Refused derived fuel

Refused derived fuel

1. What Is an RDF Shredder?

An RDF shredder is a heavy-duty waste shredding system designed to process high-calorific combustible waste such as:

  • Plastics (film & rigid plastics)

  • Paper and cardboard

  • Textiles

  • Light wood fractions

  • Packaging waste

It is typically installed after MSW sorting, construction waste sorting, or MBT systems to produce uniform RDF fuel suitable for energy recovery.

waste shredder

waste shredder

 


2. RDF Shredder in the RDF Production Line

In a standard RDF production line, the shredder plays a critical role:

  1. Receives pre-sorted combustible fractions

  2. Reduces material size to the RDF specification

  3. Improves fuel homogeneity

  4. Enhances calorific value consistency

  5. Ensures stable downstream combustion or co-processing

Typical RDF output size: 30–80 mm, depending on end-user requirements.


3. RDF Shredder Solution Configuration

A complete RDF shredding solution may include:

  • Feeding hopper & conveyor system

  • Primary low-speed, high-torque shredder

  • Secondary shredder (optional)

  • Screening system for size control

  • Dust suppression & fire prevention system

The configuration is customized based on waste composition and RDF standards.


4. Why Use a Dedicated RDF Shredder?

  • Stable RDF particle size
  • Reduced equipment wear downstream
  • Lower fire risk compared to high-speed shredders
  • High throughput with low operating cost
  • Reliable long-term operation

5. Price Factors

Factor Description
Processing capacity Tons per hour/day
Waste composition Plastic ratio, moisture content
Output size requirement RDF specification
Single or double shredding Process complexity
Automation level Manual vs automatic
Integration scope Standalone or full RDF line

Typical pricing is project-based and requires technical evaluation.


6. Typical Applications

  • RDF production plants

  • Cement kiln co-processing projects

  • Industrial fuel preparation facilities

  • MSW and construction waste energy recovery projects


7. Turnkey RDF Shredder Solution

We provide complete RDF shredding solutions, including:

  • Waste analysis & process design

  • Equipment selection and customization

  • Integration with RDF production lines

  • Installation & commissioning

  • Operator training & after-sales support


8. Get a Free RDF Shredder Solution

If you are planning an RDF project and need technical guidance or a quotation:

Contact us now to get a free RDF shredding solution and cost estimation.