Are you managing a regional construction waste recycling center, or are you responsible for meeting stringent solid waste treatment targets for a large-scale urban renewal project?
If your daily processing target is in the 500-1000 tonnes range, then you need much more than just an isolated machine. You are planning a stable and profitable production system that must achieve high-precision sorting, high-value resource recovery, and ensure long-term economic viability.
As a leading manufacturer of solid waste treatment equipment in China, Guoxin Machinery understands that your investment in a complete recycling production line is crucial to the success of your project and your return on investment.
Below is a comprehensive analysis of a 500-1000 tonnes/day mixed construction waste sorting solution tailored to your needs, including system composition, key performance indicators, and how to obtain a precise customized quote.
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1. System Value: Why Does a 1000 tonnes/day Project Require a Full-Chain Sorting Solution?
For projects with a daily processing capacity of thousands of tons, simple crushing and screening are far from sufficient to meet resource recovery and profitability requirements. Single equipment cannot handle the complex composition of mixed construction waste (including renovation waste), and manual sorting is impractical in terms of scale, cost, and accuracy.
Guoxin Machinery provides a closed-loop processing system integrating crushing, screening, multi-stage sorting, and intelligent identification. Its value is reflected in three aspects:
Maximizing Resource Recovery:
The system can accurately separate metals (recovery rate exceeding 98%), pure aggregates (for recycled bricks or mortar), combustibles (RDF fuel), and impurities. This directly determines the sales value of the final product and the overall economic return of the project.
Optimizing Processing Costs:
The automated system replaces a large amount of manual labor. Compared to traditional methods, automated sorting can significantly reduce the cost per ton of waste processed. In large-scale projects, the cumulative savings in labor costs alone over three years can reach several million yuan.
Policy Compliance Guarantee:
The system’s output data can be connected to regulatory platforms, meeting the resource utilization rate assessment requirements of policies such as zero-waste cities, and is the cornerstone of the project’s long-term legal and stable operation.
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2. Core Technology: From Mixed Waste to High-Purity Materials
The core of the thousand-ton-level processing line lies in the synergy of high efficiency and intelligence. Our system is not a single machine, but rather a collaborative operation of multiple key modules tailored to the characteristics of your materials.
Intelligent Identification and Robotic Sorting:
This is the system’s brain and hands. Based on a massive sample database and AI visual recognition technology, the system can accurately identify different materials such as wood, plastic, fabric, and bricks. Subsequently, high-speed robots perform grasping and sorting, achieving a sorting rate of over 96%, ensuring the purity of raw materials in subsequent processing stages.
Multi-level Physical Sorting Combination:
This is the system’s “skeleton.” Vibrating screens classify materials by particle size, magnetic separators recover ferrous metals, and eddy current separators separate non-ferrous metals (such as copper and aluminum), achieving a recovery rate of up to 99%. Combined with air separation and ballistic screening, efficient separation of light materials (plastics, paper) and heavy materials (aggregates) is achieved.
Heavy-duty crushing and screening:
For large pieces of construction solid waste, a heavy-duty chain feeder and a high-powered crusher are provided to supply materials of uniform size for subsequent sorting. The screening module features a wear-resistant design and allows for quick screen replacement to adapt to different finished product requirements.
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3 Technical Specifications: Standard Configuration Reference for a 500-1000 Tons/Day Sorting System
The following is an overview of the standard core configuration of a construction mixed waste sorting production line designed for a processing capacity of 500-1000 tons/day. Specific parameters will be optimized based on your material composition (such as the proportion of concrete, bricks, wood, and metal) and final product requirements.
mixed construction waste sorting
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4 Investment Analysis: Price Composition and Return on Investment Beyond the Equipment Itself
It is unrealistic to ask for a fixed price for a production line of this scale. As industry analysts have pointed out, a smart sorting system integrating AI vision recognition can cost several times more than the basic equipment. Guoxin Machinery’s pricing will be transparently customized for you based on the following core factors:
- System Automation and Intelligence Level: This is a major factor influencing investment. Whether it is equipped with AI visual recognition and robotic sorting, and the level of intelligence of the central control system, will determine the initial cost and long-term operational benefits of the system.
- Combination and Customization of Sorting Modules: Depending on the specific content of metal, plastic, wood, etc., in your waste, different types and quantities of sorting units (such as eddy current separators, air separators, and ballistic screens) need to be configured. The more modules and the more refined the functions, the higher the investment.
- Processing Capacity and Output Specifications: Based on 1000 tons/day (approximately 41-42 tons/hour), the design may fluctuate upwards or downwards, and the required particle size and purity grade of the aggregate will directly affect the equipment model and power selection.
- Environmental Protection and Durability: This includes the level of dust removal and noise reduction systems, and the selection of wear-resistant materials (such as high-strength alloy steel) for key components (such as screen plates and liners). These are related to long-term compliance, maintenance costs, and equipment lifespan.
- The Value of Direct Manufacturer Partnerships: As a manufacturer, Guoxin Machinery provides a full-chain service from planning and design to installation and commissioning. This means you don’t need to pay for intermediaries and will receive continuous technical support and spare parts guarantees, ensuring maximum efficiency throughout the production line’s lifecycle.
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5. How to Obtain Your Customized Solution and Precise Quote
Please provide the following specific project information, and our engineering team will prepare a preliminary technical solution and budget assessment for you within 24 hours.
- Material Characteristics: Main components and estimated proportions (e.g., concrete/brick ___%, wood ___%, metal ___%, plastic/fabric ___%, other ___%).
- Processing Requirements: Planned daily processing capacity (tons/day), daily working hours, and expected annual operating days.
- Product Objectives: The types of resources most desired to be recycled (e.g., pure aggregates, various metals, RDF fuel), and the specifications for the output aggregates.
- Site and Policies: The project location and local standards for resource recovery rates and environmental protection (dust, noise).
Start planning your resource recovery project now:
- Company website: www.mswsortingmachine.com
- Contact email: Eve@guoxinmachinery.com
- WhatsApp/Phone: +86-136-7380-9725